Cable Overmolding Design Guide

Download our product selector guide. Wall thickness in the range from 0 060 to 0 120 will ensure good bonding in most overmolding applications. Overmolding design considerations when designing cable assemblies engineers are using the overmolding process to provide strain or bend relief.

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Overmold Design Guide

Managing The Development Of Your Overmolded Cable Youtube

Molded Cable Overmolding Cables Assemblies Custom Cable Overmolded Cable Assembly Low Pressure Injection Molding Cable Supplier Linkmore

Customized Cable Overmolding Design Guide Overmolding Injection Molding Process For Plastic Parts Suppliers And Manufacturers China Factory Price Guolan

Overmolded Cables Designed For Long Life And Reliable Performance

Everything To Know About Custom Overmolded Cable Assemblies

Offers control and data cables power cables.

Cable overmolding design guide.

This includes grommets as part of the assembly for any point s where an assembly needs to be installed through a housing opening and as a covering for the connector backshells to protect the. The guide is based on over ten years of experience of gls chemists and engineers on overmolding tpes. Consider these helpful tips. Temp hum sensor is 0 095 from surface.

Overmolding checklist i need a cable assembly with a long lifespan. Rtv rubber should be 0 085 from surface and have a pocket depth of 0 080 for resilience and reliable shut off. Cable overmolding design guide overmolding injection molding process for plastic parts. Capabilities include molding hand wiring and engineering.

My cable assembly will need to withstand a high amount of physical abuse and abrasion. Use mechanical interlocks to reinforce the overmolding. If the part requires the use of thick sections they should be cored out to minimize shrinkage problems and to reduce the part weight. Overmolding insert molding our basic guidelines for overmolding and insert molding include important design considerations to help improve part manufacturability enhance cosmetic appearance and reduce overall production time.

Part design and tooling. Are you looking for some basic tips to get started or ways to improve your design. Ensure the thickness of the tpe overmolding is sufficient enough not to cause delamination. My cable assembly will be plugged unplugged from an electrical source repeatedly and frequently.

Design for a nominal 0 063 thickness of chem 860 over the flat surfaces. About this guide this guide will assist the process engineer part designer tool designer and toolmaker in the use of gls tpe compounds. Overmolding and insert molding are regularly used to manufacture multi material components for applications in industries such as medical and health care automotive and electronics. Less thickness for corners and edges ok.

The purpose of this guide is to emphasize basic principles of overmolding. I need a cable assembly that will survive specific chemicals acids and bases. Guolan is professional custom manufacturer of electrical and electronic cable assemblies in small custom runs and large production quantities. This white paper offers a primer on overmolding and insert molding and how they can be used both for prototyping during development and on demand production.