Because my sister likes to make things difficult love you sissy she didn t just want a plain shaker style door.
Can you make cabinet doors out of plywood.
Cut the door panel insert slightly less than the size you need to allow for wood expansion and contraction.
You ll also need at least two extra test pieces the same thickness as your rails and stiles.
Wider than the length of the rails and 1 in.
Decide on the final dimension of the cabinet door then calculate the size of your stiles rails and center panel as follows.
In my experience never ever use plywood for cabinet doors.
Depending on the height you make the upper cabinets you should be able to get two upper cabinets from a sheet including enough for shelves from one sheet of plywood.
Place a section of the boards along all edges of the plywood as if making a frame.
Ordinarily this will be the width of a table saw blade.
For your safety they should be at least 12 in.
Once you rip 3 strips at 12 wide you have a strip about 10 or so leftover.
Use this for your shelves later.
A flat door panel will usually be made from 25 inch 6 mm plywood the same wood type as the rest of the cabinet.
Begin assembly of the door.
Shorter than the length of the stiles.
If there are not that many then don t waste your time finishing them if you can then order the same veneer on an mdf core and the customer will not know the difference after edgebanding.
Route edges of diy cabinet doors frame pieces.
Once all the dadoes were cut there were 28 boards for all my sister s cabinet doors twenty eight i began routing the decorative edge.
Secure the lumber with 1 inch screws using a cordless screwdriver.
The center panel of these cabinet doors are made of 1 2 plywood to give you space to join the panel to the rails and stiles without a center groove therefor no router is needed.
Rip it 1 in.
How to make shaker cabinet doors project directions.
Cut cabinet carcass pieces.
It s best to cut the plywood panel extra large at first.